commercial fabrication Expertly Crafted Components for Your Facility

Pensacola Commercial Sheet Metal Fabrication

Name: Air Design Systems
Address: 400 E. Lurton St,, Pensacola, FL, 32505
Telephone: (850) 789-4408

Custom Sheet Metal Solutions for Commercial Properties in Mobile, Montgomery, and the Surrounding Areas of the Gulf Coast Region

Standard, off-the-shelf HVAC components work fine for straightforward installations, but complex commercial projects demand custom solutions that simply don't exist in manufacturer catalogs. At Air Design Systems, our in-house fabrication shop allows us to design and create precision sheet metal components that solve the unique ventilation and ductwork challenges your facility presents. Whether you need custom ductwork transitions for tight mechanical rooms, specialized exhaust hoods for commercial kitchens, or non-standard fittings that connect incompatible systems, our experienced fabricators transform raw sheet metal into components that fit perfectly and perform flawlessly.

For decades, we've been the Florida Panhandle’s go-to team when projects require more than standard parts can deliver. Our fabrication capabilities give us complete control over quality, dimensions, and delivery timelines; no waiting weeks for outside vendors or settling for "close enough" solutions that compromise performance. From design through final installation, we handle every step with the precision and attention to detail that commercial projects demand.

If your commercial project needs custom sheet metal work, call (850) 789-4408 or reach out online to discuss your fabrication needs with Air Design Systems and request a free estimate!

Quick to get to my house, quick to diagnose and repair the problem.
“Steve was great! He was knowledgeable and answered all of my questions, and informed me of what he was doing and why. Highly recommend!
”

- Amanda H.
Very impressed with response time.
“Chad, our service tech was knowledgeable, very friendly and professional. Will definitely call on Air Design for any A/C service or plumbing needs I have in the future. Would definitely recommend to others.”

- Claudia
They handle all my plumbing and HVAC needs.
“David and Hunter diagnosed my plumbing issue and eventually had to replace a portion of my sewer line. They were very thorough, explained everything to my satisfaction and did an outstanding job. I highly recommend Air Design.”

- Gene M.
They neatly cleared all the mess, and were just very kind, respectful people.
“We had a plumbing emergency, and Aaron Kyle with Air design was here right away to handle our issue. He did a terrific job! He was very thorough in explaining everything he was doing, as well as the cause of the issue.”

- Tami C.
I will be calling them for all of my plumbing needs.
“I called air design systems because my previous plumber retired. They came on time, did the job quickly and did a fantastic clean up. The plumber was Kenneth and his helper was Javonn. They did great work.”

- Ben W.
You will always be our first choice going forward in the future.
“We can't say enough good things about air design and its employees. We had a major clog in our plumbing and after several hours of trying to unclog it we gave up. We called air design and we had someone at our house within an hour. This was literally 9PM.”

- Gregory B.

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Built for Commercial Performance Fabrication That Optimizes Every System

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Our Fabrication Process

Every custom sheet metal project begins with our experienced project managers carefully measuring your space and understanding your specific requirements. We create detailed specifications that account for airflow needs, structural constraints, connection points, and code compliance. Our fabricators then select appropriate materials, typically galvanized steel, stainless steel, or aluminum, depending on application requirements, and use precision cutting, forming, and welding equipment to create components to exact specifications.

Each piece is carefully crafted with attention to thickness, dimensions, and structural integrity. Seams are properly sealed and reinforced to prevent air leakage that undermines system efficiency. We test-fit complex assemblies before installation to verify accuracy. Finally, our installation teams integrate the custom components seamlessly with existing systems, delivering turnkey solutions that perform as engineered from day one. This comprehensive approach eliminates the guesswork and quality concerns that come with outsourcing fabrication to unfamiliar vendors.

Get precision-crafted sheet metal solutions from experienced fabricators. Call (850) 789-4408 to request a same-day consultation with Air Design Systems!

The Applications of Custom Sheet Metal Fabrication

Our fabrication capabilities solve diverse commercial challenges across multiple industries and applications.

We can fabricate sheet metal for:

Custom ductwork and transitions. We fabricate ductwork in non-standard sizes, create smooth transitions between different duct dimensions, and design specialized fittings that navigate around structural obstacles. Custom ductwork optimizes airflow where standard rectangular or round ducts create inefficiencies or won't physically fit.
Kitchen exhaust hoods and systems. Our team builds commercial kitchen exhaust hoods sized precisely for your cooking equipment and fabricates grease duct systems that meet stringent fire safety codes. Properly designed exhaust systems protect buildings from fire hazards while maintaining required ventilation rates.
Industrial ventilation components. We create custom ventilation solutions for manufacturing processes, welding booths, paint spray areas, and other industrial applications requiring specialized air handling. These systems capture hazardous fumes and maintain safe working environments.
Laboratory and medical facility ductwork. Our fabricators produce ductwork from stainless steel and other specialized materials for laboratories, medical facilities, and cleanrooms where standard galvanized ducts don't meet contamination control requirements. Precision fabrication maintains the tight tolerances these environments demand.
Specialty HVAC components. We manufacture custom plenums, diffusers, louvers, register boots, and unique fittings for situations where standard parts won't work. Custom components solve installation challenges while maintaining system performance and aesthetics.
Replacement and retrofit parts. Our shop can replicate discontinued or obsolete components for older commercial systems, allowing you to repair rather than replace functioning equipment. This capability extends equipment life and saves substantial replacement costs.

Whatever your commercial project requires, our fabrication team can deliver solutions that standard parts simply can't match.

built for every challenge

View project highlights by clicking below

Medical Examiner's Office
Built a larger, custom facility for District One Medical Examiner through multi-county collaboration.

Learn More
Ordon's Orvis Building
Replaced failing boilers at Escambia County’s downtown complex to restore efficient, reliable heating during winter.

Learn More

commercial strength. personal service.

designing comfort since 1977

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